Forging the Future of Metals with Precision Cutting Excellence
In the demanding world of primary metals and superalloys, where strength meets sophistication, precision cutting is the cornerstone of quality and efficiency. Everett Industries stands at the forefront of this challenge, offering cutting solutions that are as tough and versatile as the materials they’re designed to handle.
High-powered cutting solutions efficiently process large diameter bars and billets of superalloys, stainless steel, nickel, and other alloys maintaining robust performance during continuous, high-volume operations.
Versatile systems adapt quickly to various grades of high-strength steels and superalloys, delivering superior cut quality that often minimizes the need for secondary finishing.
Intelligent material handling and cutting processes maximize yield from premium metal stock, while enabling quick changeovers for diverse product lines.
Whether you’re working with traditional metals or pushing the boundaries with next-generation superalloys, our cutting-edge technology ensures that every cut is a step towards perfection in your aerospace endeavors.
(37.5kW)
(15kW)
Max
Min
Conquer tough metals and superalloys with the Everett Industrial Solutions SS:36SD. This powerhouse boasts up to a 36″ (915 mm) wheel and 75HP (56kW) motor, optimized for cutting 2″ to 8″ diameter solid round bars with unmatched efficiency.
From high-strength steels to advanced nickel-based superalloys, the SS:36SD delivers the power, precision, and reliability your metallurgical projects demand.
(56kW)
(15kW)
Max
Min
Maximize efficiency and minimize waste with our specialized Bundle Cutting and Revert solutions. Designed to handle multiple pieces simultaneously, these systems are ideal for high-volume operations and processing of recovered scrap materials.
(15kW)
Min
Max
(37.5kW)
(15kW)
Max
Min
Maximum Workpiece Diameter
5” (125 mm)
Minimum Workpiece Diameter
1/4” (6 mm) Standard Configuration
Minimum Workpiece Cut Length (with dual sided clamping)
1/2” (12.7mm)
Typical Inconel Cutting Speed
2 sec/square in
Wheel Spindle Power
20 hp (7.5-15kW)
Wheel Peripheral Speed (if wheels rated accordingly)
13,000 sfm (65 m/s)
Wheel Flange Diameter (US/EU)
4”/5.4” (102, 135mm)
Rapid Return Speed
> 10”/sec (254mm/sec)
Total Elect. Requirements (standard saw)
35 kVA
Voltage (transformers available for other voltages)
480 V
Typical Shipping Weight
4,000 lbs
Machine Dimensions
97”W x 120”D (2.5m x 3m)
Workholding Height
39” (1 m) above floor
Guards
Painted Steel
Outside Diameter
16” (400 mm)
Width
0.130” (3.25 mm)
Bore
1” (25.4 mm)
(56kW)
(15kW)
Max
Min
A 75HP (55kW), severe duty, cast iron, 1780rpm, NEMA premium efficiency induction motor with a tachometer and thermistor protection is provided as standard. The spindle motor speed is infinitely variable and rated to 3,200 RPM to be able to achieve constant Vc of 16,000sfm/80m/s at a wheel diameter down to 22” or at 12,000sfm/60m/s at 16.5”. The drive includes standard VFD features as well as ProfiSafe communications, Safe Torque Off (“STO”), Safe Stop One (“SS1”), Safe Limited Speed (SLS) and other safety-related functionality. Motor control system also includes a stand-alone “zero-speed” safety monitoring relay. The drive and PLC monitor cutting power and actual wheel speed and can abort overly aggressive cuts to protect the operator and machine.
Using dynamic braking, the main spindle motor is rapidly stopped at the end of cut by the VFD. Braking is important for productivity since the door interlocks will not unlock until the zero-speed safety relay detects that the wheel is no longer spinning. For automated installations, the wheel “hovers” over the work piece and remains running during part repositioning to minimize cycle time.
For setup and wheel change, the Y-axis is positioned by the operator jogging buttons on the operator station which actuates a proportional directional valve (provided safety interlock conditions are met). For semi-automatic cutting cycles, the PLC controls all clamping and axis movement according to the selected speed settings.
The hydraulic system is energized by an appropriately sized power unit complete with variable displacement pump, reservoir, pressure relief valve, proportional-directional valves, counterbalance circuits, pressure override circuits, and associated control switches and safety valving. The power unit also controls hydraulic work clamping, if so equipped.
System allows operator to program the finish part lengths and process multiple cuts on a bar. An up to 25’ (7.6m) working length raw stock canted infeed roller conveyor and programmable bar positioner is provided for automatic bar processing. Includes a hand-held touch screen HMI for base loader/positioner and for interface with the saw operations. Allows operator to program cut lengths and number of cuts. Saw system will then cut bar to programmed lengths and keep track of number of good pieces (ignores stub ends).
Roller conveyor is made up of replaceable 2.75”Dx0.3” wall rollers on A80 double-shielded bearing on 1” hex axles on 7.5” centers set 1-5/8”low in 8”@11.5# channel frames. Conveyor sized for stock weighing up to 5,000 lbs (2,275 kg) and is rated for rolling 4,300#/ft. When a raw bar is manually or automatically loaded, the AC, absolute encoder, servo motor and gear box driven pusher advances the raw bar to a flip- up stop to establish overall length. The stop then retracts, and the bar is advanced into the cut position. Once at cut position, the bar is clamped, and cut. The bar then advances to the next cut position thereby pushing the cut piece out of the cut zone and on to the exit conveyor. The operator controls the part length, stub end disposition, and number of cut pieces through job menu entries on the touchscreen HMI. The system can be programmed to flash a light and make audible sounds when saw blade needs to be changed, when bar feeder is empty, or when a short bar-end needs to be manually extracted.
Maximum Workpiece Diameter
5” (125 mm)
Minimum Workpiece Diameter
1/4” (6 mm) Standard Configuration
Minimum Workpiece Cut Length (with dual sided clamping)
1/2” (12.7mm)
Typical Inconel Cutting Speed
2 sec/square in
Wheel Spindle Power
20 hp (7.5-15kW)
Wheel Peripheral Speed (if wheels rated accordingly)
13,000 sfm (65 m/s)
Wheel Flange Diameter (US/EU)
4”/5.4” (102, 135mm)
Rapid Return Speed
> 10”/sec (254mm/sec)
Total Elect. Requirements (standard saw)
35 kVA
Voltage (transformers available for other voltages)
480 V
Typical Shipping Weight
4,000 lbs
Machine Dimensions
97”W x 120”D (2.5m x 3m)
Workholding Height
39” (1 m) above floor
Guards
Painted Steel
Outside Diameter
16” (400 mm)
Width
0.130” (3.25 mm)
Bore
1” (25.4 mm)
Maximize efficiency and minimize waste with our specialized Bundle Cutting and Revert solutions. Designed to handle multiple pieces simultaneously, these systems are ideal for high-volume operations and processing of recovered scrap materials.
(37.5kW)
(15kW)
Max
Min
Maximum Workpiece Diameter
5” (125 mm)
Minimum Workpiece Diameter
1/4” (6 mm) Standard Configuration
Minimum Workpiece Cut Length (with dual sided clamping)
1/2” (12.7mm)
Typical Inconel Cutting Speed
2 sec/square in
Wheel Spindle Power
20 hp (7.5-15kW)
Wheel Peripheral Speed (if wheels rated accordingly)
13,000 sfm (65 m/s)
Wheel Flange Diameter (US/EU)
4”/5.4” (102, 135mm)
Rapid Return Speed
> 10”/sec (254mm/sec)
Total Elect. Requirements (standard saw)
35 kVA
Voltage (transformers available for other voltages)
480 V
Typical Shipping Weight
4,000 lbs
Machine Dimensions
97”W x 120”D (2.5m x 3m)
Workholding Height
39” (1 m) above floor
Guards
Painted Steel
Outside Diameter
16” (400 mm)
Width
0.130” (3.25 mm)
Bore
1” (25.4 mm)
(56kW)
(15kW)
Max
Min
A 75HP (55kW), severe duty, cast iron, 1780rpm, NEMA premium efficiency induction motor with a tachometer and thermistor protection is provided as standard. The spindle motor speed is infinitely variable and rated to 3,200 RPM to be able to achieve constant Vc of 16,000sfm/80m/s at a wheel diameter down to 22” or at 12,000sfm/60m/s at 16.5”. The drive includes standard VFD features as well as ProfiSafe communications, Safe Torque Off (“STO”), Safe Stop One (“SS1”), Safe Limited Speed (SLS) and other safety-related functionality. Motor control system also includes a stand-alone “zero-speed” safety monitoring relay. The drive and PLC monitor cutting power and actual wheel speed and can abort overly aggressive cuts to protect the operator and machine.
Using dynamic braking, the main spindle motor is rapidly stopped at the end of cut by the VFD. Braking is important for productivity since the door interlocks will not unlock until the zero-speed safety relay detects that the wheel is no longer spinning. For automated installations, the wheel “hovers” over the work piece and remains running during part repositioning to minimize cycle time.
For setup and wheel change, the Y-axis is positioned by the operator jogging buttons on the operator station which actuates a proportional directional valve (provided safety interlock conditions are met). For semi-automatic cutting cycles, the PLC controls all clamping and axis movement according to the selected speed settings.
The hydraulic system is energized by an appropriately sized power unit complete with variable displacement pump, reservoir, pressure relief valve, proportional-directional valves, counterbalance circuits, pressure override circuits, and associated control switches and safety valving. The power unit also controls hydraulic work clamping, if so equipped.
System allows operator to program the finish part lengths and process multiple cuts on a bar. An up to 25’ (7.6m) working length raw stock canted infeed roller conveyor and programmable bar positioner is provided for automatic bar processing. Includes a hand-held touch screen HMI for base loader/positioner and for interface with the saw operations. Allows operator to program cut lengths and number of cuts. Saw system will then cut bar to programmed lengths and keep track of number of good pieces (ignores stub ends).
Roller conveyor is made up of replaceable 2.75”Dx0.3” wall rollers on A80 double-shielded bearing on 1” hex axles on 7.5” centers set 1-5/8”low in 8”@11.5# channel frames. Conveyor sized for stock weighing up to 5,000 lbs (2,275 kg) and is rated for rolling 4,300#/ft. When a raw bar is manually or automatically loaded, the AC, absolute encoder, servo motor and gear box driven pusher advances the raw bar to a flip- up stop to establish overall length. The stop then retracts, and the bar is advanced into the cut position. Once at cut position, the bar is clamped, and cut. The bar then advances to the next cut position thereby pushing the cut piece out of the cut zone and on to the exit conveyor. The operator controls the part length, stub end disposition, and number of cut pieces through job menu entries on the touchscreen HMI. The system can be programmed to flash a light and make audible sounds when saw blade needs to be changed, when bar feeder is empty, or when a short bar-end needs to be manually extracted.
Maximum Workpiece Diameter
5” (125 mm)
Minimum Workpiece Diameter
1/4” (6 mm) Standard Configuration
Minimum Workpiece Cut Length (with dual sided clamping)
1/2” (12.7mm)
Typical Inconel Cutting Speed
2 sec/square in
Wheel Spindle Power
20 hp (7.5-15kW)
Wheel Peripheral Speed (if wheels rated accordingly)
13,000 sfm (65 m/s)
Wheel Flange Diameter (US/EU)
4”/5.4” (102, 135mm)
Rapid Return Speed
> 10”/sec (254mm/sec)
Total Elect. Requirements (standard saw)
35 kVA
Voltage (transformers available for other voltages)
480 V
Typical Shipping Weight
4,000 lbs
Machine Dimensions
97”W x 120”D (2.5m x 3m)
Workholding Height
39” (1 m) above floor
Guards
Painted Steel
Outside Diameter
16” (400 mm)
Width
0.130” (3.25 mm)
Bore
1” (25.4 mm)
(37.5kW)
(15kW)
Max
Min
Improved yield with optimized cutting programs that reduce waste
Enhanced quality with consistent charge weights
Increased throughput with automated operation that allows 24/7 production
Reduced labor costs with minimal operator intervention required
Maximum Workpiece Diameter
5” (125 mm)
Minimum Workpiece Diameter
1/4” (6 mm) Standard Configuration
Minimum Workpiece Cut Length (with dual sided clamping)
1/2” (12.7mm)
Typical Inconel Cutting Speed
2 sec/square in
Wheel Spindle Power
20 hp (7.5-15kW)
Wheel Peripheral Speed (if wheels rated accordingly)
13,000 sfm (65 m/s)
Wheel Flange Diameter (US/EU)
4”/5.4” (102, 135mm)
Rapid Return Speed
> 10”/sec (254mm/sec)
Total Elect. Requirements (standard saw)
35 kVA
Voltage (transformers available for other voltages)
480 V
Typical Shipping Weight
4,000 lbs
Machine Dimensions
97”W x 120”D (2.5m x 3m)
Workholding Height
39” (1 m) above floor
Guards
Painted Steel
Outside Diameter
16” (400 mm)
Width
0.130” (3.25 mm)
Bore
1” (25.4 mm)